Cast Products

Cast Alloy Manufacturing & Specialist Metal Products

Less Common Metals (LCM) is a world leader in the manufacture and supply of high-purity metals and specialist alloys. Our production is centred on sophisticated Vacuum Induction Melting (VIM), enabling the creation of complex alloy chemistries with precise control over impurities and microstructure.

We provide a scalable manufacturing partner for global OEMs and research institutions, offering individual melt capacities ranging from 5kg (R&D scale) up to 600kg (industrial production). Here, our cast products are available in various physical forms to suit downstream processing requirements:

  • Cast Alloy Ingots & Shapes: Primary forms for remelting or machining.
  • Powders: Tailored particle size distributions for additive manufacturing or pressing.
  • Strip Cast Flakes: Rapidly solidified material with refined microstructures.

Specialist Strip Casting Technology

LCM operates 600kg strip cast furnaces that provides the capacity to deliver multi-tonne quantities of high-performance alloys. By pouring molten alloy onto a rotating water-cooled copper drums, we achieve exceptionally high cooling rates. This process produces a specific, uniform microstructure that is critical for the performance of the NdFeB (Neodymium Iron Boron) alloy family.

Beyond rare earths, our facilities are used for innovative alloy development, such as the recent production of MnAlC alloys for the PASSENGER project, proving our versatility in non-rare earth high-performance materials. Every product is manufactured to order, ensuring the material aligns perfectly with your technical data sheets. Our metallurgical team ensures:

  • Compositional Accuracy: Precise elemental ratios tailored to your application.
  • Low Impurity Profiles: Rigorous control of oxygen, nitrogen, and carbon levels.
  • Microstructural Integrity: Controlled cooling rates for optimal phase distribution.
  • Batch-to-Batch Reproducibility: Consistent performance across high-volume supply chains.

Explore Cast Products by Element

Select an element below to view our specific cast product capabilities, available master alloys, and technical grades. If your requirement involves a complex multi-element alloy not listed here, please contact our technical team directly.

13

Al

Aluminium

20

Ca

Calcium

21

Sc

Scandium

22

Ti

Titanium

25

Mn

Manganese

26

Fe

Iron

27

Co

Cobalt

28

Ni

Nickel

29

Cu

Copper

30

Zn

Zinc

31

Ga

Gallium

32

Ge

Germanium

39

Y

Yttrium

40

Zr

Zirconium

41

Nb

Niobium

47

Ag

Silver

50

Sn

Tin

51

Sb

Antimony

57

La

Lanthanum

58

Ce

Cerium

59

Pr

Praseodymium

60

Nd

Neodymium

62

Sm

Samarium

65

Tb

Terbium

66

Dy

Dysprosium

68

Er

Erbium

70

Yb

Ytterbium

71

Lu

Lutetium

73

Ta

Tantalum